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How to change the oil on an ABAC (series PRO) lubricated direct driven air compressor.The compressor is filled with original oil. Remove the belt. Yes, youre quite correct that typically the line from the pump head enters the tank through a fitting with a tank check valve. Adding a filter will always add benefit in terms of air quality, and it will limit flow a bit, though better than if it was a mini-filter you were adding. As soon as I close the valves and start to build pressure it slows again. Check for leaks or restriction in hose or piping. Sorry Willy, that would have been a good idea. Century AC Motor AO Smith with a R56Y frame. The gun keeps leaking. If its a belted compressor, remove the belt and cycle the pump by hand. These compressors are 30% more efficient than pistol compressors, have silent operation with less vibration, and have a longer life. At this point noticed the motor was straining and turned off the pressure control switch. Improve ventilation or relocate compressor. Provided below is a general list of common air compressor problems, and a few quick fixes that may help solve your dilemma. What would be the cause? Receiver does not hold pressure when compressor shuts off. In regards to more testing, this afternoon I tired various combinations of running the motor with air, without air, with the high pressure line connected/unconnected, as well as low pressure line connected/unconnected. Join one of my courses on compressed air and air compressors. Thanks. Yes, youve got a slurry of water / oil and gunk in the tank. Their website allows the visitor to choose one of seven languages, suggesting that Abac compressor operates globally. I have a Sealey 3hp 200l compressor which has been stood for 9 years. You might want to see some of their excellent videos about compressor maintenance while you are at it. Pump sheave turns freely by hand? Not using an extension cord, I hope? it runs and is pushing in the feed line but the pressure will not go past 70psi. Watch this fix before you start buying parts. In other words, the back-pressure exceeds the ability of the motor to overcome the problem, and the motor struggles, or, the motor itself is failing and hasnt the ability to develop enough force to overcome load. Hi i spray wd40 on my air crompresser now it doesnt work any advice. Receiver pressure builds up quickly on compressor. Hi All Hoping for some help on a little problem. Youll want to pull the compressor pump and motor cover and check out the direct drive shaft to ensure that its not broken or come unlinked some how. Appreciate the help! In fact, air compressor overheating is one of the most common causes of failure, even with compressors that might otherwise last for many additional years. Hello Robert. It seem to develop resistance to spinning while it builds pressure. The duty cycle is supposed to be an hour steady use. If you have a question about an Abac Air Compressor, thats the logical first place to start. I dont see where you identified the make and model of compressor Ramon, unless I missed it? This seam to work better than I thought it would work. DO NOT POSITION WEIGHTS/OBJECTS ON THE COMPRESSOR (VASES OF FLOWERS, ETC.) I do see and hear exactly what you are referring to, Tony. Now my next thought is the power. I acquired an ABAC B2800 compressor 2 years ago free of charge because the main bearing had collapsed on the pulley end and the company that owned it felt it would be more efficient to replace than call out an engineer. If the pump is fine, if the line to the tank is fine, if the tank check valve is fine, if there are no mechanical impediments to stop the pump with low pressure in the tank, then its pretty much got to be a problem with the motor. It could also be binding of the pump piston itself, which, when you remove the belt, removes the load on the motor. Further on down the page is a link to a page on this site with links to pages about specific makes or model of compressors. Brand new when I got it but never used it. Whether they are new or have been in use for years every air compressor will one day have air compressor problems, and fixes to resolve those problems. a. I will be add extra 30 or 40 GAL tank and will be adding 3/4 copper line cooler water drain soon. I was given a compressor that was purchased at Sears around 2010-2012, but the owner switched the parts to a different tank so I dont have a model # to search for parts. Now this copper tube to the upperCooler fitting gets really hot once running more than one cycle will burn you. While increasing the size of the regulator to full size may provide marginal flow improvements, if the compressor is designed to output 5 cfm at 90 psi, thats what it will put out, not more than that. "@type": "Organization", at about 20lbs the motor over heats. It sounds like your air demand for the carving tool exceeds the capability of the compressor to provide sufficient air for the period you need it without allowing it to cool. The pistons are moving up and down and compress the air from atmospheric pressure up to full tank pressure. The tank is just an air holding device. Help please. Please see the page on this site about air compressor motor capacitors and how to test them. Service unit (change oil, clean or replace air cleaner element, more often, at least every 45 days or 500 operating hours for oil changes. and may not necessarily fit your compressor. Really, its the buildup of the air pressure in the tank that develops as the compressor pump dumps more and more into the tank that you want to be concerned about, and that will not be negatively affected by the size of the tube as far as Im concerned. There doesnt seem to be any info online about the fittings, sizes etc, and definitely no spares or replacements. GENESIS compressors can provide you with everything you need in one place! It doesnt show in the photo that I can see. Would the exact motor need to be installed or are there options? Thanks, Robert. I know the hole on the left will be fitted to the compressor pump with a check valve. guide book online. As that would be the only thing that I might see being a possible problem. Take it back for one that works as it is supposed to, then. I believe its preventing the knob from reaching the gear or spline inside the regulator. I have a Snap-on compressor model# BRA8WH serial# BA22959. Some assistance would be much appreciated.Dave DeSantis. Model# 516-051 what can I do to fix it. And it will work with the M style industrial too.I all so use this V style coupler for the spare tank hookup when needed. No auto unload and show air pressure high and then stop compressor plz ansme. Anyway that's the. This website requires Javascript for some parts to function propertly. Thanks. Then, in time, once that all was voided, most of the oil and crud would be gone and I would shut the tank drain again. Really, its the buildup of the air pressure in the tank that develops as the compressor pump dumps more and more into the tank that you want to be concerned about, and that will not be negatively affected by the size of the tube as far as Im concerned. 1. I have a NorthStar (25653) 20gal compressor and want to use it with a pressure blaster. ABAC is a leading compressed air solutions company, providing the best compressors to fulfil even the most demanding needs. Knock occurs while compressor is loading. the flapper valve of my compressor is broken so i change the whole compressor to repair the broken compressor, and by just over night when i check the new installed compressor it turned out that the BRAND NEW installed compressor encountered same problem. ABAC is an Italy based company manufacturing reliable, stable and superior quality air compressors for past many decades. ABAC User manuals online Learn everything about your product thanks to the technical manual. since the time of writing my original post, i disassembled all the air lines from the pump to the inlet of the receiver and I found a lot of black gunk, I cleaned it all up and polished the parts with a wire wheel on my bench grinder. Hope that makes sense. Thank you for your complete reply. If so, do you drain the tank to get rid of condensed water? I plugged into my neighbors garage which apparently is 3 phase but still at least 25m from the house and the same issue. Theyll likely be able to make one for your from soft copper tubing. Did that solve it? Hi Quote:The first thing Im puzzled about is why an after-cooler? I have it all on 1/2off the compressor 120psi to cabinet, and at the cabinet reg turned down to 40psi and water trap in to cabinet. On start up it runs for a few seconds and trips the thermal overload. You can do it yourself, of course. I couldnt tell from the photo, but where the tube from the pump head enters the tank, is there a check valve there? Please upload 3 or 4 photos of what you are asking about so all visitors can see and comment. Loose pulley, flywheel, belt, belt guard, cooler, clamps or accessories. A soap solution 1 part liquid dish soap to 10 parts water, brushed onto areas and fittings, should help pinpoint it. ABAC ABC7-2180V 7.5 HP 208-230 Volt Single Phase Two Stage Cast Iron 80 Gallon Air Compressor ABAC Air Compressors cast iron air compressors feature low RPM, heavy duty cast iron pumps. If so, I cannot understand why there would be need for a check valve up near the pump head. Thats a tough one due to how theyve installed the regulator on the manifold. Most pages have a comment section where you can leave a question about that specific make of compressor. So it should dump in the same time frame as it did. You will no, unless you want a load test on the motor first, want to dump all the air and open up the head of the pump and have a look at the valves. Hi, I have a 3HP 20A 135 PSI air compressor. Yes, heat will build up, but thats a pretty big tank, and I doubt it would build up enough heat from the air to damage a filter. Drained the tank. It may also be a good idea to replace your. The flowing of air down the lines will eventually drive debris ahead of it and out the end. 2. Sounds like it could be a capacitor problem. 1. If so, I cannot understand why there would be need for a check valve up near the pump head. 64 pages. Id have full air flow to the point of use, and then add regulator there. I then replaced the unloader valve, again, the motor was straining with 80 PSI in the tank. Youve checked the power supply to the compressor pressure switch, across the pressure switch to the motor circuit, then to the capacitors, one of which will be the start cap and the other the run cap but the compressor wont kick on. I have not gone into the guts of the compressor yet, change the oil, etc. In scenario #4, I then let the motor run for several seconds and eventually screw in the high pressure line to the compressor. That suggests a pump head overheat to me. If you do that, adjust the cycle frequency and drain open time to allow each cycle to drain all the water each time it cycles. I have a very old compressor (areograph) that Im trying to restore. This photo shows one set up, but yours could be entirely different depending on what parts are to be installed in the base of the switch or adjacent to it. Please check that out and advise. What Im understanding from your excellent description is that there either must be an air block that is preventing the air from the pump compression stroke from entering the tank when the tank pressure reaches a certain point. I saw a modification where someone had this same compressor and changed the regulator to an 80cfm @100psi. Wish youd uploaded a photo or two. Wondering my motor starting to die? Parameters before startStrainer Inlet cleanOil level OKOil = BRAND new as FACTORY OIL, Parameters I check during I runningHP-with in the specsLP with in the specsOil level- OK. Not knowing the make or model of air compressor makes the possibility of anyone helping with the problem impossible. Since then blew several fuses. Hey, if the duty cycle is advertised as one hour steady use, and youre using the air tool that came with the compressor, then its one of two things. Attached at end of copper piping run.Question:1) Am i making a mistake by installing a combination water trap/air regulator at the compressor tank? Would like to add a filter too. English. Im carving egg shells not stone! I was assuming I would catch some water coming out of the tank before it reached the vertical aftercooler. It just is struggling to build pressure. Any help is appreciated. Best Pipe for Air Compressor Lines Pipe Materials or Air Line Plumbing Guide, Can I Use an Air Compressor as a Pressure Washer? We also service and install compressed air systems, any problems please contact me personally on 01582 495151 thank you paul alexander. No air in tank, high and low pressure lines connected-> works. What switch are you planning to use? I just have to time cycle the work and rest time for the temp pump and work at hand so it stays on the cooler side of a hard work out As I have had this compressor since 2005 only ever had it hooked up to110V so far but does come 220 too. Are you saying that the hose burst, not at the clamps but mid-hose, before the compressor reached the normal cut out pressure, and the hose is rated for 300 PSI? 2) Not likely that a filter at the outlet from the tank will get overly hot from the air heat. An overheated air compressor is the result of internal factors, external conditions or sometimes both. How you plumb it, or plug ports into it, is entirely up to what you need to add to the tank. To continue visiting our website, please choose one of the following supported browsers. Amazon and the Amazon logo are trademarks of Amazon.com, Inc or its affiliates. The regulator setting is what controls the downstream pressure, and the size of the regulator affects the downstream flow. Thinking of returning it, starting over with another one. Specs to comply need to be 1 horsepower, meet rate of 3 scfm @ 40 psi. See the page Ive moved this post to, and contact Abac directly with your model. Thanks in advance for any help. I have an gasoline hitachi air compressor double tanks.. Youve taken the check valve out of the equation by replacing it. It was purchased in Canada, and I dont remember if it was branded as Craftsman or something else. The most popular are: Abac A29B 90 CM3 My hausen cambell compressor has 2 tanks when air presure drop to a certain level the motor want kick back on. I then screwed the unloader tube back on the unloader valve while the compressor was running and the motor was able to get the tank back to 125 PSI. Bought it new about 7 years ago. Tried both a new run and start capacitor and did not change. Putting a regulator at the tank, and another at the point of use may lead to an air starvation at the point of use, depending on the regulator settings. Motor turned on no problem. You are certain that the start cap is the same rating as the original? And, when air is coming from the tank, it has water in it?